CNC Stone Machining Services

Advanced CNC Stone Machining Services

Living Stone’s CNC machining service combines computer-controlled precision with traditional stone craftsmanship to create architectural elements, decorative components, and artistic pieces that would be impossible to achieve through manual methods. Our advanced 5-axis CNC centers deliver unprecedented accuracy and consistency.

CNC Technology Advantages

Computer Precision: Automated machining eliminates human error and ensures perfect repeatability.

Complex 3D Capability: 5-axis machining allows for intricate undercuts and complex geometries.

Consistent Quality: Every piece machined to exact specifications with uniform surface finish.

Efficient Production: Rapid prototyping and high-volume production capabilities.

CNC Machining Capabilities

5-Axis CNC Processing

• Simultaneous 5-axis machining
• Complex angle and curve cutting
• Undercut machining capability
• Seamless surface transitions
• Reduced setup requirements

Precision Specifications

• ±0.05mm positional accuracy
• 0.5mm minimum detail resolution
• Variable speed control
• Automatic tool changing
• Real-time monitoring systems

Material Processing Range

• All natural stone types
• Engineered stone materials
• Composite materials
• Mixed material projects
• Prototype to production volumes

Service Applications

Architectural Elements

• Classical column capitals
• Decorative corbels and brackets
• Custom moulding profiles
• Balusters and newel posts
• Window and door surrounds

Ornamental Components

• Decorative rosettes
• Carved panel reliefs
• Custom logos and signage
• Artistic sculptural elements
• Geometric pattern work

Functional Elements

• Precision countertop edges
• Custom hardware mounting
• Drainage channels and slopes
• Interlocking components
• Assembly joint profiles

Restoration Work

• Historical element reproduction
• Damaged component replacement
• Pattern matching services
• Aging and texture matching
• Conservation-grade accuracy

CNC Equipment Specifications

Machine Capabilities

• Working Envelope: 3000 × 2000 × 800mm
• Spindle Power: 15kW high-frequency spindle
• Tool Magazine: 24-position automatic changer
• Axis Speed: Up to 60m/min rapid traverse
• Rotation Speed: 0-24,000 RPM variable

Tooling Systems

• Diamond-tipped cutting tools
• Carbide end mills
• Specialized stone bits
• Polishing and finishing tools
• Custom tool manufacturing

Control Systems

• Advanced CAM software
• 3D simulation capability
• Collision detection
• Adaptive cutting control
• Remote monitoring system

Machining Processes

Profile Milling

• 2D and 3D profile cutting
• Edge moulding and shaping
• Channel and groove cutting
• Step and rabbet machining
• Custom edge treatments

Surface Machining

• Flat surface milling
• Textured surface creation
• Relief carving and engraving
• Logo and text machining
• Pattern replication

3D Sculptural Work

• Full 3D form machining
• Organic shape creation
• Artistic detail carving
• Complex surface blending
• Multi-sided machining

Precision Drilling

• Accurate hole placement
• Variable angle drilling
• Countersink operations
• Thread milling capability
• Insert pocket machining

Design and Programming

CAD/CAM Services

• 3D model optimization
• Toolpath generation
• Cutting simulation
• Material optimization
• Machining time estimation

File Format Support

• SolidWorks (SLDPRT, SLDASM)
• AutoCAD (DWG, DXF)
• STEP files (STP)
• IGES format
• STL mesh files

Custom Programming

• Parametric programming
• Macro development
• Optimization routines
• Quality control integration
• Batch processing setup

Surface Finishing Options

Machined Finishes

• Rough Machined: 3.2μm Ra surface finish
• Semi-Finished: 1.6μm Ra surface finish
• Fine Machined: 0.8μm Ra surface finish
• Mirror Finish: 0.1μm Ra surface finish
• Custom Textures: Client-specified finishes

Secondary Operations

• Hand polishing refinement
• Chemical surface treatments
• Protective coating application
• Color enhancement processes
• Aging and antiquing treatments

Quality Control Systems

In-Process Monitoring

• Real-time dimension checking
• Surface quality monitoring
• Tool wear compensation
• Automatic error correction
• Process parameter logging

Final Inspection

• CMM dimensional verification
• Surface finish measurement
• Visual quality assessment
• Client specification compliance
• Digital documentation

Production Capabilities

Batch Processing

• Multiple identical pieces
• Fixture-based production
• Automated part handling
• Consistent quality output
• Reduced per-piece cost

Prototype Services

• Single piece development
• Design verification
• Material testing
• Process optimization
• Rapid turnaround

Volume Production

• High-volume capability
• Automated operation
• Quality consistency
• Competitive pricing
• Scheduled delivery

Material Expertise

Natural Stone Processing

• Marble: All varieties and hardness levels
• Granite: High-speed machining techniques
• Limestone: Specialized tool selection
• Sandstone: Dust control protocols
• Slate: Edge quality maintenance

Engineered Materials

• Quartz surfaces
• Composite stones
• Terrazzo materials
• Concrete elements
• Mixed material assemblies

Project Management

Planning Phase

• Technical feasibility review
• Material requirement analysis
• Production scheduling
• Cost optimization
• Timeline development

Execution Phase

• Setup and programming
• Material preparation
• Machining operation
• Quality monitoring
• Progress reporting

Delivery Phase

• Final inspection
• Protective packaging
• Delivery coordination
• Installation support
• Documentation handover

Pricing Structure

Machining Rates

• Setup and Programming: ₹2,000-5,000 per project
• Standard Machining: ₹500-800 per machine hour
• Complex 3D Work: ₹1,000-1,500 per machine hour
• Finishing Operations: ₹300-600 per hour

Project Pricing Factors

• Design complexity and detail level
• Material type and hardness
• Required surface finish quality
• Precision tolerance requirements
• Production quantity and timeline

Service Timeline

Technical Support

Design Consultation

• Feasibility analysis
• Material recommendations
• Process optimization
• Cost reduction strategies
• Alternative solutions

Engineering Support

• Structural analysis
• Installation planning
• Assembly instructions
• Technical documentation
• Field support services

Installation and Assembly

Component Preparation

• Precision fitting services
• Assembly hardware specification
• Installation instruction creation
• Quality control verification
• Packaging and protection

On-Site Support

• Installation supervision
• Assembly coordination
• Quality verification
• Final adjustments
• Customer training

Service Locations

Primary Facility: Kochi (main CNC center) Programming Office: In-house CAD/CAM department Satellite Services: Mobile programming and inspection Delivery Network: Kerala-wide transportation Technical Support: Remote assistance available

Specialized Services

Reverse Engineering

• 3D scanning services
• Model reconstruction
• Dimension verification
• Pattern replication
• Legacy component recreation

Prototyping Services

• Concept validation
• Design iteration
• Material testing
• Process development
• Pre-production samples

Environmental and Safety

Safety Protocols

• Automated safety systems
• Dust collection and control
• Noise reduction measures
• Operator protection
• Emergency procedures

Environmental Responsibility

• Minimal material waste
• Dust and debris management
• Energy-efficient operation
• Sustainable practices
• Recycling programs

Getting Started

Project Consultation

1. Submit 3D models or drawings
2. Technical review and feasibility study
3. Material and process recommendations
4. Detailed quote and timeline
5. Production approval and scheduling

File Requirements

• 3D CAD models preferred
• Complete dimensional information
• Material specifications
• Surface finish requirements
• Assembly and installation needs

Contact Living Stone for advanced CNC machining services. Our precision technology and experienced programmers deliver exceptional results for the most demanding stone machining requirements.

Free Consultation: Technical feasibility and cost analysis Prototype Services: Sample pieces for design verification Production Support: Volume manufacturing capability Quality Guarantee: Precision machining with satisfaction assurance