Stone Fabrication Services

Custom Stone Fabrication Services in Kerala

Living Stone’s fabrication facility combines traditional craftsmanship with modern technology to create custom stone elements that perfectly match your vision. Our skilled artisans and advanced machinery ensure precision, quality, and durability in every piece we fabricate.

Our Fabrication Capabilities

Advanced Machinery: CNC cutting, waterjet precision cutting, and automated polishing systems.

Skilled Craftsmanship: Master craftsmen with decades of experience in stone fabrication.

Quality Materials: Premium marble, granite, and engineered stone slabs from certified suppliers.

Custom Design: Ability to fabricate complex shapes, patterns, and architectural elements.

Fabrication Services

Kitchen Countertops

• Precision measurement and templating
• Seamless joint techniques
• Custom edge profiles
• Sink and cooktop cutouts
• Integrated backsplashes

Bathroom Vanities

• Custom sizing and shapes
• Integrated sink options
• Waterproof finishing
• Matching accessories
• Precise plumbing cutouts

Custom Furniture

• Dining tables and coffee tables
• Reception desks and counters
• Display shelves and platforms
• Decorative panels
• Architectural features

Architectural Elements

• Columns and pilasters
• Window sills and thresholds
• Staircases and balusters
• Fireplace surrounds
• Decorative wall panels

Fabrication Process

1. Consultation and Design

Our team works with you to:

• Understand design requirements
• Review technical specifications
• Suggest material options
• Provide design recommendations
• Create detailed fabrication drawings

2. Template and Measurement

• Site visit for precise measurements
• Template creation for complex shapes
• Digital measurement using laser tools
• Verification of all dimensions
• Final approval before fabrication

3. Material Preparation

• Careful slab selection for pattern matching
• Quality inspection of raw materials
• Proper storage and handling
• Inventory management
• Material optimization planning

4. Precision Cutting

• CNC cutting for straight edges
• Waterjet cutting for curves and cutouts
• Diamond wire cutting for thick materials
• Precision hole drilling
• Custom shaping and profiling

5. Edge Treatment

• Multiple edge profile options
• Polished, honed, or textured finishes
• Chamfered and beveled edges
• Bullnose and ogee profiles
• Custom edge designs

6. Surface Finishing

• Various surface treatment options
• Polished, honed, leathered finishes
• Brushed and sandblasted textures
• Anti-slip treatments
• Stain protection application

7. Quality Assurance

• Dimensional verification
• Surface quality inspection
• Color and pattern matching
• Structural integrity check
• Final polishing and cleaning

Fabrication Equipment

CNC Stone Processing Center

• 5-axis cutting capability
• ±0.1mm precision
• Complex shape fabrication
• Automated tool changing

Waterjet Cutting System

• Ultra-high pressure cutting
• Intricate pattern capability
• No heat-affected zone
• Smooth edge finish

Edge Polishing Machines

• Multiple profile options
• Consistent finish quality
• Variable speed control
• Wet polishing system

Bridge Saws

• Precise straight cuts
• Large slab handling
• Multiple blade options
• Dust collection system

Custom Design Services

Kitchen Layouts

• Standard and custom dimensions
• Island and peninsula designs
• Multi-level countertops
• Integrated appliance cutouts
• Matching backsplashes

Bathroom Solutions

• Single and double vanities
• Corner and floating designs
• Vessel sink accommodations
• Custom storage solutions
• Shower bench integration

Commercial Applications

• Restaurant and hotel counters
• Office reception desks
• Retail display counters
• Laboratory workbenches
• Hospital and healthcare applications

Material Options

Natural Stone

• Granite slabs (2cm and 3cm)
• Marble varieties
• Quartzite options
• Limestone selections
• Sandstone alternatives

Engineered Stone

• Quartz surfaces
• Composite materials
• Recycled stone products
• Specialized applications
• Custom color matching

Edge Profile Options

Standard Profiles

• Straight edge
• Eased edge
• Beveled edge
• Bullnose edge
• Half bullnose

Premium Profiles

• Ogee edge
• Cove edge
• Roman ogee
• Waterfall edge
• Dupont edge

Custom Profiles

• Client-specific designs
• Architectural matching
• Traditional patterns
• Modern minimalist
• Decorative options

Quality Standards

Dimensional Accuracy: ±1mm tolerance on all cuts Surface Quality: Mirror polish finish where specified Edge Quality: Smooth, chip-free edges Color Matching: Pattern continuation across joints Structural Integrity: Stress testing for durability

Fabrication Timeline

Installation Coordination

• Coordination with installation team
• Delivery scheduling
• Site preparation requirements
• Installation timeline
• Final quality check

Service Locations

Primary Service Areas: Kochi, Thiruvalla, Thrissur Secondary Areas: Kottayam, Alappuzha, Kollam Extended Coverage: Other Kerala districts on request

Pricing Structure

Standard Fabrication: ₹150-200 per sq ft Complex Fabrication: ₹250-350 per sq ft Premium Finishing: ₹300-450 per sq ft Custom Design: Quote based on specifications

Pricing includes cutting, edge finishing, and basic installation hardware

Getting Started

Contact our fabrication specialists to discuss your custom stone project. We provide:

• Free consultation and design advice
• Detailed fabrication quotes
• Material recommendations
• Timeline estimates
• Quality guarantees

Fabrication Facility: Modern 10,000 sq ft facility with advanced equipment Production Capacity: 50+ countertops per week Design Support: In-house design and engineering team Quality Assurance: ISO-certified fabrication processes